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HYDRAFORM - A helping hand in post disaster Rapid Housing
An ISO 9001:2000 Certified Company
An ISO 9001:2000 Certified Company

TECHNICAL INFORMATION

HYDRAFORM INTERLOCKING BUILDING SYSTEM

Boundary WallThe Hydraform building system complements the Appartment Buildingconventional brick and mortar by using Hydraform blocks. The basics of the conventional building system remain largely unchanged. Hydraform Building Technology involves constructing using interlocking blocks with minimal motor due to interlocking shear keys and minimal plaster due to its face brick finish.

This Interlocking masonry system enables speedier construction of high quality, aesthetic and affordable building. The Blocks have an extremely appealing face-brick finish and provide a pre-pointed straight masonry. The walls may be left exposed, plastered or finished with cement paint.

Arch & Corbelling using HydraformThese blocks are made using Hydraform Block makingInterlocking Dry Masonrymachine with an option to make at the site of construction itself. The interlocking construction is suitable for both Load bearing structures as well as framed structures - single or even multistory.

EARTH QUAKE RESISTENT CONSTRUCTION

Earthquake construction, GujaratHydraform interlocking block masonry can be effectively used in Hydraform Shake tableEarthquake resistant constructions incorporating necessary structural design and reinforcements. HUDCO in consultations Dr. Arya, Seismic advisor to Gujarat State Disaster Management Authority arrived at suitable designs to use these blocks in Earth quake resistant houses and buildings in Gujarat. HUDCO & other NGOs implemented these projects Hydraform machine made compressed earth interlocking block masonry. Vertical & Horizontal reinforcements can be effectively done for Earthquake construction. Hydraform India continues to improve Earthquake construction techniques with its continuous research process to improve the construction standards to meet Earthquake construction requirements.

The genesis to the adoption of Hydraform Building System lies in Hydraform Block Making machine and Hydraform Technology training package.

Hydraform machine can help you make 200 - 240 blocks per hour with manpower of about 7 - 8 people.

Hydraform machine comes to you with a comprehensiveVertical + Horizontal reinforcements technology training and support system that includes support / training on:

  • Raw material Selection
  • Guidance in Soil Testing
  • Mix design
  • Block Production
  • How to get Optimum Block production output
  • Block testing for strength and essential technical parameters
  • Hydraform interlocking Construction technique

HYDRAFORM INTERLOCKING BLOCK SPECIFICATION

  HF 220/ Conduit HF150 / Brick
Use External walls/Fencing/Load bearing constructions Interior/Partition Walls/Framed Constructions
Width 220 mm (9 ins) 150 / 115mm (6/4.5 ins)
Height 115 mm 115 mm
Length 120 mm to 250 mm 120 mm to 250 mm
Weight + - 11 Kg (Full Block) for SCEB
+ - 9 Kg (Full Block) for Fly Ash Blocks
4.5-5.5-7 kg approx

By size, one HF220 is equivalent to three to three & half size of conventional fired bricks. Other sizes are also available.

Raw Material for making blocks

Fly Ash based raw material at Tara Block yardThe blocks can be made in Hydraform machine using Fly ash - Lime - Gypsum - Cement- Sand, Fal-G or other fly Ash based tested combination OR Soil-Cement (compressed Stabilized Earth Blocks) OR Stone Dust - Cement. We can provide mix design assistance in this respect. Other option with Hydraform machine is to make Blocks using as well.

 

 

 

Mix Design: Although, different mix designs are possible depending upon the quality of raw Soil based Raw material at Afghanistanmaterial and strength required, the blocks can be successfully made using following options:

Fly ash Cement Block

  • Fly ash = 35% - 60%
  • Coarse sand = 35% - 70%
  • Stabilizer = 5% - 15% (including lime, cement, gypsum)

Stabilized Earth Block

  • Soil = 60 - 70%
  • Coarse sand = 20 - 30%
  • Cement = 5 - 10%

Note: The exact mix design will vary depending on the nature of fly ash & soil available and strength required.

Block Strength:

The block strength is determined by Soil / Fly Ash type, quantity of Cement used and other materials used and the extent of curing after manufacture of block.

We have obtained results as indicated below:

Soil - Cement Blocks
Fal-G - C. Sand
Cement Content
Strength
Cement Content
Strength
5% 4 to 5 MPa 5% 7 to 8 MPa
10% 7 to 8 MPa 8% 12 to 13 MPa
       

1 MPa is equal to 10 Kg / Sq. cm

Thermal Quality:

It can be up to 3 times better than conventional brick masonry.

Water Absorption:

Good quality blocks can be made from Hydraform machine to give:

For Fly Ash- Cement: Up to 10%.
For Stabilized Earth Block: Up to 12%.

Block Finish: Block finish is very good and compares even better than face brick finish. It provides option to keep the wall with or without plaster. In case of without plaster, the wall could be given a groove pointing / varnish / sili-coat or tereline coat.

Conduiting: Conduiting can be done using Conduit blocks.

Conduiting

Block Making: This involves the following steps:

Loading the soil
Mixing, soil, cement and water
Loading the soil
Mixing, soil, cement and water
Loading the Hydraform machine
Carrying the block
Loading the Hydraform machine
Carrying the block
Stacking and curing the blocks
Laying the blocks
Stacking and curing the blocks
Laying the blocks

 

ADVANTAGES OVER CONVENTIONAL BRICK/CONCRETE MASONRY

  • Interlocking Blocks save on Mortar & Plaster cost
  • High Finish Design & Aesthetics
  • Speedier Construction
  • Simplicity of Use
  • Cost Efficient
  • High Quality Product
  • Environment Friendly - No Burning of Bricks required
  • Option to Use Waste materials / Fly Ash / Marble Slurry / Rice Husk ash / Concrete mix with chips up to 6mm
  • Minimum mortar required
  • Independence to make at site of construction
  • Training and technical support
  • International proven product used in 45 countries
  • Can be used without plastering
  • Lighter than conventional masonry
  • Suitable for earth quake resistant construction
  • Local / Unskilled labour can be constructed
  • Conduits / Plumbing possible


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